Integrated Workflow:
Combines gear shaft sub-assembly, shaft train build-up, housing press-fit, final assembly, and EOL testing into a seamless process.
Smart Assembly:
Features servo-driven C-frame housing press-fitting, real-time force feedback for case mating, and robotic precision sealing with dual-parameter control.
Quality & Stability:
In-line oil break-in process removes contaminants, enhancing product stability, with flexible fastening technology for fully adaptable bolt tightening.
Real-time monitoring and vision inspection ensure consistent quality and reduced failure rates.
Demonstration Product
- 7 speed dual clutch transmission assembly line
Production Info
This DCT transmission assembly line integrates full process flow—gear shaft sub-assembly, shaft train build-up, housing press-fit, final assembly, and EOL testing—for high-precision automated build of dual-clutch transmissions from components to finished units.
Project Composition
Integrates full process flow—precision gear shaft assembly, automated shaft train build-up, clutch & transmission housing assembly, automatic case mating, intelligent fastening, in-line leak testing, automated oil fill/evacuation, and shim selection—for high-precision, flexible manufacturing of DCT transmissions.
Technology Highlights
Smart Housing Press-Fitting: Servo-driven C-frame design enables rapid changeover for multi-model flexibility
Case Mating Quality Control: Real-time force feedback system monitors the entire process, drastically reducing failure rates
In-Line Oil Break-In: On-machine running-in process removes internal contaminants, optimizing the environment and enhancing product stability
Robotic Precision Sealing: Dual-parameter pressure/speed control with in-line vision inspection ensures both accuracy and consistency
Flexible Fastening: Robotic servo-variable spacing enables fully flexible bolt tightening
