Precision Assembly:
Covers motor assembly, flexible gearbox assembly, controller integration, and EOL testing.
Intelligent Laser Welding
High-precision laser welding with AI vision systems ensures zero-defect welding and exceptional consistency.
Precision Cleaning:
Non-contact laser cleaning removes contaminants, enhancing assembly accuracy and reliability.
Integrated spline/gear meshing and bearing installation with force-displacement monitoring ensure flawless assembly quality.
Demonstration Product
- E-drive Assembly Line
Production Info
Covering precision motor assembly (stator-rotor fitting, etc.), flexible gearbox assembly (shaft sub-assembly, build-up, and housing), controller integration, and system EOL testing, delivering a one-stop flexible smart manufacturing solution for new energy vehicle powertrains.
Project Composition
Precision Motor Marriage Module | Flexible Gearbox Assembly Line | Intelligent E-Drive Powertrain Assembly Line | Precision Differential Sub-assembly Station | Integrated EOL Test & Validation Line
Technology Highlights
Intelligent Laser Welding with AI Vision Inspection
High-precision laser welding integrated with AI-powered vision systems captures weld geometry in real-time, enabling dynamic parameter adjustment for precise penetration control. Delivers zero-defect motor welding with exceptional consistency.
Precision Laser Cleaning Technology
Non-contact laser cleaning completely eliminates oil, oxides, and micro-contaminants from joint surfaces, significantly enhancing assembly accuracy and product reliability.
Intelligent Housing Assembly with Real-Time Multi-Parameter Monitoring
Streamlines precision spline/gear meshing, bearing installation, and dowel pin press-fitting into one integrated process. Features force-displacement monitoring and rotational gear alignment to ensure flawless assembly quality and maximize equipment stability.
