• Lithium Battery Module & Pack Line

Lithium Battery Module & Pack Line

  • High Automation:

    Robot-vision integration enables seamless multi-model production with full automation from cell to PACK.

  • Precision Assembly:

    CCD inspection and advanced welding technologies ensure high accuracy and consistent quality with 100% process monitoring.

  • Flexibility & Efficiency

    Dynamic path planning, intelligent obstacle avoidance, and sub-millimeter precision ensure rapid task execution and seamless integration with existing systems.

  • Smart Testing:

    3-axis tightening, automatic test connection, and comprehensive end-of-line tests ensure reliable and safe products.

  • Lithium Battery Module & Pack Line

Demonstration Product

- Pouch Cell Module & Pack Assembly Line

Production Info

Engineered for pure electric commercial vehicles, this pouch cell module PACK line integrates two core units: module assembly and PACK final assembly. The module line automates cell loading, tab processing, taping & stacking, ultrasonic welding and electrical testing. The PACK line covers tray loading, module insertion & fastening, IL testing, lid assembly and comprehensive EOL testing (leak, cooling circuit seal and charge/discharge tests), delivering a turnkey intelligent manufacturing solution.

Project Composition

Engineered for premium EV market, this pouch cell module PACK line integrates two intelligent cells: module manufacturing (automated cell loading & OCV testing, tab processing, stacking, ultrasonic busbar welding, in-line testing) and PACK assembly (housing loading, module insertion & fastening, IL testing, lid assembly, EOL testing), delivering a turnkey intelligent manufacturing solution from cell to finished PACK.

Technology Highlights

  • Full-Flex Automation: Robot-vision system integration enables multi-model production without manual intervention
    Vision-Guided Picking: Proficient handling of modules and lids despite positioning variance

  • Precision Assembly: Automated stacking, insertion, and screw feeding/fastening ensure assembly consistency

  • Quality Closed Loop: Inline OCV testing, precision dispensing, and ultrasonic welding deliver zero-defect assembly

  • Hands-Free Testing: Automatic test connector engagement and leak-test sealing enable 100% unmanned validation

  • Intelligent Fastening: 3-axis positioning automated lid tightening with precise torque and angle control

Demonstration Product

- Prismatic Cell Module & Pack Assembly Line



Production Info
Engineered for pure electric commercial vehicles, this prismatic cell module PACK line integrates two core units: module manufacture and PACK final assembly. The module line automates cell loading, adhesive dispensing & stacking, laser welding, and electrical testing. The PACK line covers module subassembly, tray assembly, IL testing, and comprehensive EOL testing (leak, cooling circuit seal, charge/discharge tests), delivering a turnkey intelligent manufacturing solution from cell to finished PACK.

Project Composition

Engineered for high-performance power batteries, this prismatic battery module PACK line integrates two core cells: automated module manufacturing (cell loading & OCV testing, end plate/insulator assembly, precision dispensing & stacking, laser welding, inline testing) and complete PACK assembly (module insertion, fastening & pressing, IL testing, lid assembly, EOL testing), delivering a turnkey, highly flexible intelligent manufacturing solution from cell to finished PACK.

Technology Highlights

  • Fully Autonomous Navigation: No infrastructure required with dynamic path planning and intelligent obstacle avoidance

  • High Efficiency & Flexibility: Rapid, precise task execution with flexible adaptation to production takt

  • Sub-Millimeter Positioning: Advanced localization ensures pinpoint accuracy

  • Inherent Safety: 360° safety sensor suite with self-diagnostics ensures zero-collision, high-reliability operation

  • Plug-and-Play Integration: Open API architecture seamlessly connects with existing logistics and production systems

 
 

Demonstration Product

- Cylindrical Cell Module & Pack Assembly Line



Production Info

Engineered for pure electric commercial vehicles, this cylindrical cell module & PACK line integrates two core units: module manufacture (cell loading, cooling plate assembly, adhesive stacking, tunnel oven curing, 3D busbar laser welding, module testing) and PACK final assembly (module insertion & fastening, IL testing, comprehensive EOL testing including leak, cooling circuit seal, and charge/discharge tests), delivering a turnkey intelligent manufacturing solution from cell to finished PACK.

Project Composition

Engineered for pure electric commercial vehicle market, this automated cylindrical battery module PACK line integrates two core manufacturing cells: module production (automated cell loading & OCV testing, precision cooling plate dispensing, module grouping & curing, 3D busbar laser welding, inline testing) and PACK assembly (module insertion & fastening, IL testing, lid assembly, EOL testing), delivering a turnkey, highly flexible intelligent manufacturing solution from cell to finished PACK.

Technology Highlights

  • Full-Flex Automation: Robot-vision integration enables multi-model production without manual intervention

  • Precision Assembly: OCV testing, precision dispensing, 3D laser welding, and tunnel oven curing ensure consistency

  • Intelligent Picking: Vision-guided robotic handling of modules and lids

  • Automated Fastening: Automatic stacking, insertion, and feeding/fastening

  • Hands-Free Testing: Automatic test connector engagement and leak sealing for 100% automated validation

  • Precision Positioning: 3-axis lid fastening with precise control




Demonstration Product

- Blade Battery Module & Pack Assembly Line



Production Info

Engineered for pure electric commercial vehicles, this blade cell module PACK line integrates three core units: cell processing, module stacking & welding, and PACK assembly. The module line automates cell loading, taping & stacking, laser welding, and module testing. The PACK line covers module insertion & clamping, busbar laser welding, IL testing, lid assembly & curing, and comprehensive EOL testing (leak, cooling circuit seal, charge/discharge tests), delivering a turnkey intelligent manufacturing solution from cell to finished PACK.

Project Composition

Engineered for pure electric commercial vehicles market, this blade battery module PACK line integrates precision module manufacturing and intelligent PACK assembly. The module line automates cell loading & testing, end plate assembly, taping & stacking, laser welding, and module transfer; the PACK line covers complete processes from module insertion & pressing, IL testing, lid assembly & curing to comprehensive EOL testing, delivering a turnkey, highly flexible intelligent manufacturing solution from cell to finished PACK.

Technology Highlights

  • Full-Flex Automation: Robot-vision system integration enables multi-model production without manual intervention

  • Vision-Guided Picking: Precise module and lid handling despite positioning variance

  • Precision Insertion: Automated stacking and pressing ensures assembly consistency

  • Quality Closed Loop: Inline OCV testing, precision dispensing, stacking, and laser welding deliver zero-defect assembly

  • Hands-Free Testing: Automatic test connector engagement and leak sealing enable 100% unmanned validation




Demonstration Product

- Energy Storage Battery Container Production Line



Production Info

This utility-scale energy storage container assembly line integrates container pre-assembly, cooling system leak testing, automated battery cluster insertion, BOS installation & testing, container leak testing, electrical performance validation, and fire suppression sprinkling testing—delivering turnkey automated production from component assembly to finished container.

Project Composition

This turnkey utility-scale energy storage container assembly line integrates container pre-assembly, cooling system leak testing, automated battery cluster insertion, BOS installation & testing, container leak testing, electrical performance validation, and fire suppression spray testing—delivering fully automated, end-to-end production from component assembly to finished container.

Technology Highlights

  • Intelligent Battery Cluster Insertion: Vision-guided automated positioning for precise, high-speed insertion
  • Automated Busbar Assembly: Robotic installation and torque-controlled tightening with real-time monitoring ensures electrical reliability

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