Precision Control:
Ensures consistent battery performance through real-time monitoring and advanced algorithms.
Full Automation:
Streamlines production from cell loading to grading, reducing human error.
Data-Driven Insights:
Leverages analytics for quality control and predictive maintenance.
Modular setup supports flexible expansion and customization.
Demonstration Product
- Cylindrical Cell Module & Pack Assembly Line
Production Info
Engineered for high-performance 46-series cylindrical cells, this automated formation & grading line integrates full process flow—formation, capacity grading, OCV testing, and binning—to deliver end-to-end automation from cell loading to finished product classification. Modular design enables rapid model changeover; MES and intelligent logistics orchestration ensure product consistency and quality stability for scalable, premium battery manufacturing.
Project Composition
Formation System: Probe bed, charge/discharge unit, fire suppression, thermal control, vacuum system
Grading System: Probe bed cabinet, charge/discharge unit, auto-adjustment mechanism
Post-Processing: High/normal temp soaking, OCV/DCIR testing, binning, logistics & scheduling, MES
Technology Highlights
Unmatched Yields: Formation yield exceeding 99.5%
Ultra-Precision: ±1mm positioning accuracy with multi-point lifting ensures planar probe contact for reliable, accurate testing
Flexible Changeover: Parameterized switching supports multiple battery formats; modular probe clamp arrays enable rapid plug-and-play
Intelligent Control: Digital central monitoring dashboard with real-time visualization, full data traceability, and remote diagnostic/maintenance capabilities
Safety & Reliability: Multi-layer fire protection with safety interlocks for 24/7 continuous stable operation
Demonstration Product
- Prismatic Cell Formation & Grading Line
Production Info
Engineered for prismatic hard-shell cells, this automated formation & grading line integrates formation, capacity testing, OCV verification, and quality binning to guarantee cell performance consistency. Full turnkey capability for mid-to-end process delivers one-stop intelligent manufacturing solutions.
Project Composition
Formation System: Probe bed, charge/discharge unit, fire suppression, thermal control, vacuum system
Grading System: Probe bed cabinet, charge/discharge unit, auto-adjustment mechanism
Post-Processing: High/normal temp soaking, OCV/DCIR testing, binning, logistics & scheduling, MES
Technology Highlights
End-to-End Process Coverage: Complete R&D from mid-stream (tab forming) to end-of-line (formation, grading, insulation) with self-developed core equipment—delivering unmatched process integrity
Proprietary Technology Integration: Combines Haosen's self-developed intelligent flexible assembly and in-line measurement IPs to ensure high-precision, high-efficiency, high-stability production
Unified Solution Capability: Deep industrial chain integration strengthens mid-to-end equipment expertise, providing a one-stop turnkey solution for prismatic battery manufacturing
Demonstration Product
- Pouch Cell Formation & Grading Line
Production Info
Engineered for high-performance pouch cells, this automated formation & grading line integrates full process flow—formation, capacity grading, OCV testing, and quality binning—to deliver end-to-end automation from cell loading to finished product classification. Modular design enables rapid model changeover; MES integration and intelligent logistics orchestration ensure product consistency and quality stability for scalable, premium pouch cell manufacturing.
Project Composition
Formation System: Probe bed, charge/discharge unit, fire suppression, thermal control, vacuum system
Grading System: Probe bed cabinet, charge/discharge unit, auto-adjustment mechanism
Post-Processing: High/normal temp soaking, OCV/DCIR testing, binning, logistics & scheduling, MES
Technology Highlights
Intelligent Battery Cluster Insertion: Vision-guided automated positioning for precise, high-speed insertion
Maximum Yield: >99.5% formation yield
Ultra Precision: ±1mm positioning accuracy with multi-point lifting to ensure planar probe contact—accurate and reliable testing
Flexible Changeover: Parameterized switching and modular quick-connect
Intelligent Control: Digital centralized monitoring with real-time visibility, full data traceability, and remote diagnostic/maintenance support
Safe & Reliable: Multi-layer fire protection and safety interlocks for 24/7 stable operation
Demonstration Product
- Pouch Cell Formation & Grading System
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Production Info The Pouch Cell Formation & Grading Machine integrates formation and grading processes into a single unit for digital pouch cell production lines. It automates charge/discharge cycling, capacity analysis, performance testing, and quality sorting—reducing both capital investment and floor space requirements. A core component of efficient, intelligent manufacturing lines. Project Composition The All-in-One Formation & Grading System integrates five intelligent subsystems:
Technology Highlights
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